
A Modernized Approach to Transportation Coatings Weathering Testing
ASTM D7869 is a modern accelerated weathering test method using xenon arc test chambers, exposing automotive and aerospace coatings to the three key factors of weathering: sunlight, heat, and water. This internationally-recognized standard helps manufacturers of outdoor transportation coatings simulate the harsh conditions of South Florida exposures.
Years of research from Q-Lab, in collaboration with major automotive, aerospace, and even weathering testing competitors, went into the development of this advanced standard, which Q-Lab refers to as a "Weathering Test Revolution."

Test Parameters
ASTM D7869 uses a variety of cyclic test conditions to create a realistic exposure environment that simulates and accelerates the benchmark South Florida climate. While developed specifically for transportation coatings, the fundamental principles make the test suitable for any durable outdoor product.
- Overall cycle summary
- ASTM D7869 is meant to simulate the complete range of conditions that coatings experience in South Florida. The rationale for each step is explained clearly in the document, something that is rarely if ever found in accelerated weathering tests.
- The cycle begins with a long, 4-hour period of dark and water spray to ensure full uptake of water by coatings, simulating overnight condensation
- A short, 30-minute "morning" phase simulates drying when the sun rises
- A 4:30 "daytime" step simulates the hot, sunny conditions of a Florida day
- A short, 30-minute "evening" phase transitions to the evening, as when the sun sets
- A moderate-length 2:30 dark plus spray step reproduces shorter periods of outdoor moisture
- A series of four three-hour cycles (30 min dark+spray, 20 min low-intensity light, 120 min high irradiance, 10 min dark) reproduces cyclic stresses that outdoor materials experience.
- Irradiance
- ASTM D7869 calls for the use of a very carefully-defined optical filter to deliver the most realistic spectrum. The spectral definition is much more narrow than most other standards.
- This specialized spectrum allows for higher irradiance levels, helping to produce realistic results faster.
- Q-Lab's Daylight-F optical filter meets the spectral requirements of ASTM D7869
- Light intensity is controlled at 340 nm, using SOLAR EYE onboard irradiance sensors. Some steps simulate morning and evening sun and have a low irradiance of 0.40 W/m²/nm. Other steps have a high irradiance of 0.80 W/m²/nm to simulate peak daytime sunlight.
- ASTM D7869 calls for the use of a very carefully-defined optical filter to deliver the most realistic spectrum. The spectral definition is much more narrow than most other standards.
- Temperature
- Temperature is measured and controlled by an uninsulated black panel temperature sensor during the dry steps (2, 3, 4, 7, and 8).
- The morning / evening phases at lower irradiance (steps 2,4,7) also feature a lower BPT of 50°C ,
- The peak daylight phases (steps 3, 8) are at elevated temperature of 70°C.
- ASTM D7869 specifies chamber air temperature (CAT) in every step.
- The morning / evening phases specify CAT of 42°C
- The peak daylight phases have a CAT of 50°C.
- All Dark steps - with or without water spray (1, 5, 6, 9) - specify CAT of 40°C.
- Temperature is measured and controlled by an uninsulated black panel temperature sensor during the dry steps (2, 3, 4, 7, and 8).
- Moisture
- Water delivery in ASTM D7869 is primarily accomplished through water spray (steps 1, 5, and 6). This cycle features longer spray steps than most xenon arc weathering tests.
- Relative humidity (RH) control is also included in ASTM D7869 to influence materials' time of wetness. All light steps specify 50% RH, while dark steps specify 95% RH.
You can find in-depth information on how to program the ASTM D7869 test cycle into your Q-SUN xenon-arc weathering chamber by logging into your Q-Portal account.

Why test to ASTM D7869
ASTM D7869 is the most advanced xenon arc weathering test standard ever developed for evaluating the weathering performance of coatings in exterior transportation applications. The test method simulates real-world environmental conditions in a laboratory setting, providing OEMs and product managers answers on their material's durability fast.
The test cycles in ASTM D7869 have been thoroughly researched. Test cycles have been validated by comparing data from the standard to the long-term outdoor weathering data of a variety of coatings systems, ensuring realistic and accurate results. For a complete review of the development, history, and validation of this test, check out Q-Lab's webinar on ASTM D7869.
Pros and Cons of ASTM D7869
- Improved water delivery
- Tests that use "102/18" cycles, or even those with improved water delivery like SAE J2527, may only reproduce color and gloss change while missing physical effects caused by water. The long periods of water spray in the dark are an innovation of ASTM D7869.
- The novel sponge qualification test verifies that sufficient water is delivered to specimens.
- Improved light delivery
- The use of the innovative new Daylight-F optical filter provides a better match to natural sunlight and is demonstrated to better reproduce outdoor degradation. Plus, the filter allows for higher irradiances, making it 40% faster than SAE J2527 on a radiant dosage basis.
- Better temperature control
- Precise control of black panel and air temperatures accelerate testing without exceeding the temperatures experienced by outdoor conditions
- Cycle variety
- The numerous test conditions validate coatings performance to typical long exposures to dark+ water and daylight, as well as cyclic stresses caused by variations in a typical Florida day.
- A thoroughly researched test method
- Test cycles have been validated by comparing results to long-term outdoor weathering data, providing a strong scientific basis for each set of conditions.
- Requires use of specialized optical filter
- While Daylight-F is the most realistic simulation of natural daylight available, this test does not allow the use of historical or general-purpose Daylight filters like Daylight-B/B and Daylight-Q.
- Advanced technology is best suited for advanced products
- ASTM D7869 is the most comprehensive weathering test available, but if you're looking for a simple pass/fail result or quality control test, it might be more than you need.
How Q-Lab Can Help

Q-SUN Xenon Arc Test Chambers
Q‑Lab's Q-SUN xenon arc test chambers - Xe‑2, Xe‑3, and Xe‑8 - fully comply with ASTM D7869. Q‑SUN full-spectrum sunlight xenon arc test chambers are simple, reliable, and easy to use. With multiple sizes and models available, they are the world’s most versatile weathering testers.

Testing Services
If a new tester is not part of the budget, we offer contract testing at either of our two accelerated testing laboratories – Florida or Germany. Both labs are ISO 17025 accredited to perform ASTM D7869, using the very same Q‑SUN test chambers built at our manufacturing plant. In addition to accredited testing, our accelerated laboratories are accredited and qualified to perform a suite of different evaluations, including color change, gloss retention, tensile hardness, and much more.

Q-PANEL Standard Test Substrates
Q‑PANEL paint test substrates are the world’s most recognizable and widely-used standard test panels. Q‑Lab manufactures millions of panels each year for a variety of industries, most available immediately from stock.
More ASTM D7869 Resources
Standards Tool
Review setup and performance information on key international and OEM test standards from ASTM, ISO, SAE, JIS, GB, and more.
Document Library
Browse Q-Lab’s extensive library of weathering testing literature and technical content.
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